Skip to main content
Skip to main content
Mobility Aftermarket India

Spark Plugs

Get sustained performance and longevity with Bosch Iridium, Nickel and Platinum Spark Plugs designed for Cars and Bikes

Decode Your Bosch Spark Plug Code

Every Bosch spark plug tells a story written in precision. Its unique code is a powerful combination of letters and numbers that defines everything from fitment and heat performance to electrode design and materials
Each character reveals a specific engineering detail. Together, they ensure the perfect spark for your engine.

Technology and know-how

Figure Mega Knocking

Mega Knocking

Extreme knocking events (mega knocking) in turbocharged engines with direct fuel injection can cause damage to the spark plug and engine. EVO spark plugs from Bosch are designed to be particularly robust for use in such engines.

Figure Nickel versus precious metal

Nickel versus precious metal

Each spark plug is made for a specific area of application:

  • Nickel spark plugs are ideally suited for use in engines with portfuel injection.
  • Precious metal spark plugs are designed for the conditions in turbocharged engines with direct injection.
Illustration of the laser welding process for permanent bonding between the metals at the electrodes

360° CW laser welding

The welding process developed by Bosch with a

  • continuous laser beam (Continuous Wave) and
  • controlled heat output

ensures a particularly reliable and durable connection between the metals at the electrodes.

Hybrid car is charged with electricity

Bosch spark plugs – fit for hybrid

In hybrid engines, spark plugs are exposed to significantly cooler temperatures, which can lead to increased sooting and ignition problems. This is not a problem for Bosch spark plugs, as they have to undergo cold start tests that simulate such temperature behavior.

Quality at every step of production

Picture of the production of spark plug ceramics

Secret recipe for ceramic mix

Bosch produces the ceramic granulate itself according to its own recipe. This ensures high mechanical and electrical resistance of the insulator.

A grinding wheel gives the soft ceramic insulators their characteristic outer shape.
 

Electrical testing of ceramic insulators

Electrical testing of the ceramic insulator

After the burning process, the spark plugs are tested to ensure that the given specifications have been met. If the insulator is free of defects, the voltage flashes glide across the surface from top to bottom without penetrating the insulator.

Ceramic insulators receive Bosch inscription, color rings and glaze at the Bosch plant

Glaze of the ceramic insulator

The ceramic insulator is given its inscription, the typical Bosch color rings and a protective glaze.

This glaze prevents dirt adhesion and thus reduces the risk of leakage currents.

Production of an electrode in the Bosch factory

Welding of precious metal alloy

In modern spark plugs, a precious metal alloy, usually platinum or iridium, is applied to the center electrode and, where applicable, also to the ground electrode using special welding processes. This increases the wear resistance of the electrodes.

Pressing terminal studs into ceramic insulators at the Bosch plant at 800 degrees Celsius

Pressing in the terminal stud

The terminal stud is pressed into the ceramic insulator at 800 °C, while a liquid glass sealant ensures a stable connection between the two components. This ensures that the spark plug remains gas-tight throughout its entire service life.

Ground electrode is bent towards the center electrode at the Bosch factory

Set electrode gap precisely

The ground electrode is bent precisely to the required gap to the center electrode and checked using a camera system. Readjustment by the workshop is not necessary – this saves time during installation.

Spark Plug Checklist

Mechanic replacing a spark plug in a car engine.

Passenger Car Spark Plugs

  • Rough idling, difficulty starting, or uneven acceleration? Inspect spark plugs.
  • Reduced fuel efficiency indicates worn plugs.

Tip: Replace every 30,000-50,000 km or per service manual.

Mechanic replacing a spark plug in a car engine.

2-Wheeler Spark Plugs

  • Weak acceleration or misfires? Check spark plugs.
  • Reduced fuel efficiency? Worn electrodes reduce combustion quality.

Tip: Replace every 15,000-20,000 km or per manufacturer schedule.

How to Change a Spark Plug (Quick Guide)

Installing a spark plug with a torque wrench in a car engine.
  1. Prepare: Cool engine, gather spark plugs, socket, extension, torque wrench.
  2. Clean: Blow compressed air around old spark plug.
  3. Remove: Unscrew old plug with spark plug socket.
  4. Install:
    • Hand-thread new plug (no oil/grease).
    • Tighten with torque wrench to manufacturer’s spec.
  5. Use proper tools: Rubberized/magnetic socket + extension to avoid dropping or damaging plug.

Bosch Spark Plug History – Technical Milestones

Videos

Downloads

Catalogue: Spark plugs