DCI 200

DCI 200 incl. special accessory

DCI 200 testing

DCI 200 CRIN 4.2

The Bosch DCI 200 diesel test bench is designed with the future in mind with its measurement system that has the ability to code and test passenger car and commercial vehicle common-rail injectors with the latest injection technologies such as Needle Closing Control (NCC) and Valve Closing Control (VCC) for EURO 5 as well as EURO 6 injectors.

Thanks to short mounting and testing time, the DCI 200 offers you and your workshop outstanding test efficiency. A standard injector can be tested in less than 15 minutes.

Designed with a tapered base, it allows the operator to stand closer to the test bench during mounting without diffraction. This is one of the many ergonomic features that make the DCI 200 so easy-to-use.

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Features and Benefits

Saving time through the fast setup and a testing time of 15 minutes
High effectiveness through patented rotating rail concept – no vulnerable high pressure hoses required, lower maintenance cost and easier setup
Higher quality, reliability and transparency for Bosch injectors thanks to fast and precise testing – including IMA/NIMA coding
Capable of testing common-rail injectors with state-of-the-art VCC (Valve Closing Control) and NCC (Needle Closing Control) technologies for EURO 5 and EURO 6
Elimination of the use of additional accessories thanks to automatic setting of the return back pressure
Always current through regular online updates
Ergonomic design with the slanted lower part, allowing closer standing proximity and therefore improved working comfort at the test bench
Modular retrofit kits for commercial vehicles and off-highway common-rail injectors – from Bosch and other manufacturers

Technical Data

Model	DCI 200
Model Test pressure	DCI 200 25 MPa ... 270 MPa
Model Mechanical pressure limitation	DCI 200 285 MPa
Model Rail pressure control	DCI 200 with 2 pressure control valves (PCV) and metering unit in CP4.1
Model Automatic injector back pressure control	DCI 200 50 kPa ... 1200 kPa
Model Used HP pump for test pressure generation	DCI 200 CP4.1 (CP4-25)
Model Capacity of test oil tank: at the max. marking at the min. marking	DCI 200 15 l 12 l
Model Tightening torques of high-pressure connections, locking screws	DCI 200 20 ... 25 Nm
Model Dimensions w/o swiveling arm (W/H/D in mm)	DCI 200 910 × 1,736 x 786
Model Dimensions with swiveling arm for monitor and keyboard tray (W/H/D in mm)	DCI 200 1,010 × 1,736 × 900
Model Weight w/o test oil	DCI 200 415 kg
Model Operating System	DCI 200 Windows 10 IoT, 64 Bit

AC Voltage supply	230 +/- 10 % VAC (0 683 225 001) with PC and display
AC Voltage supply Rated current	230 +/- 10 % VAC (0 683 225 001) with PC and display 15 A
AC Voltage supply Fuse	230 +/- 10 % VAC (0 683 225 001) with PC and display 16 A
AC Voltage supply Phases	230 +/- 10 % VAC (0 683 225 001) with PC and display 1P - PE
AC Voltage supply Input frequency	230 +/- 10 % VAC (0 683 225 001) with PC and display 50 / 60 Hz
AC Voltage supply Protection class entire test bench	230 +/- 10 % VAC (0 683 225 001) with PC and display IP 20
AC Voltage supply Air pressure, corresponds to a height of	230 +/- 10 % VAC (0 683 225 001) with PC and display 700 hPa – 1,060 hPa ≤ 2.200m
AC Voltage supply Workplace-related emission sound pressure level according to DIN EN ISO 11201	230 +/- 10 % VAC (0 683 225 001) with PC and display < 69,2 dB(A) +/-2,5 dB
AC Voltage supply Operating temperature	230 +/- 10 % VAC (0 683 225 001) with PC and display 5 °C ... 40 °C
AC Voltage supply Max. permissible relative humidity	230 +/- 10 % VAC (0 683 225 001) with PC and display ≤ 90 % (at 25 °C and 24 hours duration)
AC Voltage supply Storage temperature	230 +/- 10 % VAC (0 683 225 001) with PC and display -20 °C ... 60 °C
AC Voltage supply Software and database updates	230 +/- 10 % VAC (0 683 225 001) with PC and display via DDM (Diagnostics download manager, internet connection prerequisite)

Scope of Delivery

Injector test bench DCI 200
High pressure pump CP4.1 with metering unit
Swiveling rail concept with 2 PCV (pressure control valve) and PLV (pressure limiting valve)
CRI accessory kit for solenoid and piezo common-rail injectors
Electric CRI connection lead (2, 3, 4 pin)
15,6'' LCD Touchscreen display
Working area lightning for leak test evaluation
Operating instruction

Special Accessories


CRIN 1, CRIN 2, CRIN 3	1 687 010 207
CRIN 4.2	1 687 010 209
CRI & CRIN 3rd party	1 687 010 208
Swiveling arm for monitor and tray for keyboard and mouse	1 687 016 221
Insert shelf	1 685 200 650
Holding device for BQS scanner	1 685 200 178
Adapter for CRIN injectors	> Download

Downloads


Segment Brochure (PDF)	> Download
DCI 200 Brochure (PDF)	> Download
Manuals, updates and information	> Learn more

DCI 200 – Single Common-Rail Injector test bench

More Information

Further products

ECU Diagnostic Tools
Product overview

Bosch Diesel Centres

Service Training
Training Solutions

DCI 200 – Single Common-Rail Injector test bench

More Information

Further products

ECU Diagnostic Tools Product overview

Bosch Diesel Centres

Service Training Training Solutions

ECU Diagnostic Tools
Product overview

Service Training
Training Solutions