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0 683 225 001

DCI 200 – Single Common-Rail Injector test bench

DCI 200

DCI 200

DCI 200 incl. special accessory

DCI 200 incl. special accessory

DCI 200 testing

DCI 200 testing

DCI 200 CRIN 4.2

DCI 200 CRIN 4.2

DCI 200
DCI 200 incl. special accessory
DCI 200 testing
DCI 200 CRIN 4.2

The Bosch DCI 200 diesel test bench is designed with the future in mind with its measurement system that has the ability to code and test passenger car and commercial vehicle common-rail injectors with the latest injection technologies such as Needle Closing Control (NCC) and Valve Closing Control (VCC) for EURO 5 as well as EURO 6 injectors.

Thanks to the short mounting and testing time, the DCI 200 offers you and your workshop outstanding test efficiency. A standard injector can be tested in less than 15 minutes.

Designed with a tapered base, it allows the operator to stand closer to the test bench during mounting without diffraction. This is one of the many ergonomic features that make the DCI 200 so easy-to-use.

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  • Saving time through the fast setup and a testing time of 15 minutes
  • High effectiveness through patented rotating rail concept – no vulnerable high pressure hoses required, lower maintenance cost and easier setup
  • Higher quality, reliability and transparency for Bosch injectors thanks to fast and precise testing – including IMA/NIMA coding
  • Capable of testing common-rail injectors with state-of-the-art VCC (Valve Closing Control) and NCC (Needle Closing Control) technologies for EURO 5 and EURO 6
  • Elimination of the use of additional accessories thanks to automatic setting of the return back pressure
  • Always current through regular online updates
  • Ergonomic design with the slanted lower part, allowing closer standing proximity and therefore improved working comfort at the test bench
  • Modular retrofit kits for commercial vehicles and off-highway common-rail injectors – from Bosch and other manufacturers
Model DCI 200
Model
Test pressure
DCI 200
25 MPa ... 270 MPa
Model
Mechanical pressure limitation
DCI 200
285 MPa
Model
Rail pressure control
DCI 200
with 2 pressure control valves (PCV) and metering unit in CP4.1
Model
Automatic injector back pressure control
DCI 200
50 kPa ... 1200 kPa
Model
Used HP pump for test pressure generation
DCI 200
CP4.1 (CP4-25)
Model
Capacity of test oil tank:
at the max. marking
at the min. marking
DCI 200

15 l
12 l
Model
Tightening torques of high-pressure connections, locking screws
DCI 200
20 ... 25 Nm
Model
Dimensions w/o swiveling arm (W/H/D in mm)
DCI 200
910 × 1,736 x 786
Model
Dimensions with swiveling arm for monitor and keyboard tray (W/H/D in mm)
DCI 200
1,010 × 1,736 × 900
Model
Weight w/o test oil
DCI 200
415 kg
Model
Operating System
DCI 200
Windows 10 IoT, 64 Bit
AC Voltage supply 230 +/- 10 % VAC (0 683 225 001) with PC and display
AC Voltage supply
Rated current
230 +/- 10 % VAC (0 683 225 001) with PC and display
15 A
AC Voltage supply
Fuse
230 +/- 10 % VAC (0 683 225 001) with PC and display
16 A
AC Voltage supply
Phases
230 +/- 10 % VAC (0 683 225 001) with PC and display
1P - PE
AC Voltage supply
Input frequency
230 +/- 10 % VAC (0 683 225 001) with PC and display
50 / 60 Hz
AC Voltage supply
Protection class entire test bench
230 +/- 10 % VAC (0 683 225 001) with PC and display
IP 20
AC Voltage supply
Air pressure, corresponds to a height of
230 +/- 10 % VAC (0 683 225 001) with PC and display
700 hPa – 1,060 hPa ≤ 2.200m
AC Voltage supply
Workplace-related emission sound pressure level according to DIN EN ISO 11201
230 +/- 10 % VAC (0 683 225 001) with PC and display
< 69,2 dB(A) +/-2,5 dB
AC Voltage supply
Operating temperature
230 +/- 10 % VAC (0 683 225 001) with PC and display
5 °C ... 40 °C
AC Voltage supply
Max. permissible relative humidity
230 +/- 10 % VAC (0 683 225 001) with PC and display
≤ 90 % (at 25 °C and 24 hours duration)
AC Voltage supply
Storage temperature
230 +/- 10 % VAC (0 683 225 001) with PC and display
-20 °C ... 60 °C
AC Voltage supply
Software and database updates
230 +/- 10 % VAC (0 683 225 001) with PC and display
via DDM (Diagnostics download manager, internet connection prerequisite)
  • Injector test bench DCI 200
  • High pressure pump CP4.1 with metering unit
  • Swiveling rail concept with 2 PCV (pressure control valve) and PLV (pressure limiting valve)
  • CRI accessory kit for solenoid and piezo common-rail injectors
  • Electric CRI connection lead (2, 3, 4 pin)
  • 15,6'' LCD Touchscreen display
  • Working area lightning for leak test evaluation
  • Operating instruction
CRIN 1, CRIN 2, CRIN 3
1 687 010 207
CRIN 4.2
1 687 010 209
CRI & CRIN 3rd party
1 687 010 208
Swiveling arm for monitor and tray for keyboard and mouse
1 687 016 221
Insert shelf
1 685 200 650
Holding device for BQS scanner
1 685 200 178
Adapters for CRIN injectors
> Download
Segment Brochure (PDF)
> Download
DCI 200 Brochure (PDF)
> Download

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